kbob,
@kbob@chaos.social avatar

I do not understand components and coordinate systems in Fusion 360. Because of that, I may have lost the design I've been drawing all week.

I changed a parameter, and half the things that should have moved did move, and half did not. Curves that had been closed were no longer closed, and things got worse from there.

It looks like parameters used in the Move/Copy command don't update? Do I have to use a rigid joint to fix every component?

Advice welcome.

kbob,
@kbob@chaos.social avatar

I also have grouped things into components incorrectly. For example, I made the two halves of a hinge into one component, because the parts have to mate, and they share sketches and dimensions. But to open the door, the moving part has to be a separate component. I feel like I'm missing something basic.

kbob,
@kbob@chaos.social avatar

Yeah, so I started over. Now I'm tying components together with rigid joints and tying them to points on sketches whose measurements use parameters. This is the measurement I tweaked that blew my model up last time...

Maybe I should hashtag this thread. #Fusion360 #MCAD

Video of a Fusion 360 window. The model is an IKEA LACK table with an orange box at each corner. I change the parameter "LACK_leg_inset" from 27.5 to 127.5 millimeters, and the tablre legs and boxes jump 100 mm in the right directions. Then I change it back, and they all move back.

kbob,
@kbob@chaos.social avatar

Wheee! Look at me! I figured out how to get two hinges and a door to move in sync. (Revolute joints for each hinge pin, rigid joints between the pieces, then let F360 figure out the rest.) Anyway, the LACK printer enclosure continues slowly.

#Fusion360 #MCAD

A 3D CAD view shows a printer enclosure with a door that repeatedly opens and closes. It has printed hinges at top and bottom.

kbob,
@kbob@chaos.social avatar

That's darn good graphics too.

kbob,
@kbob@chaos.social avatar

As promised, there's just a little #gridfinity storage under the lid.

It's about time to stop pushing pixels and start melting filament. I think this is at least a week of print time and about three Kg of PETG, if I get everything right on the first try. Which I won't.

@3dprinting #3DPrinting #BlackLackStackHack #IkeaHacks

kbob,
@kbob@chaos.social avatar

@3dprinting I'll also have an IKEA MOSSLANDA shelf on the front with another 2x12 #gridfinity slots. My old printer enclosure has that, and I like it a lot.

kbob,
@kbob@chaos.social avatar

@3dprinting This is part of the top rail where the Gridfinity bins go.

The two rail pieces are held together by dowel pins, and they are tight and rigid. I made the grid floor a separate insert because I couldn't get a good surface finish when it was printed upside down. (And now it's a contrasting color.) The grid floor is also two pieces joined by dowel pins.

The rest of this rail is on the printer now.

@3dprinting #BlackLackStackHack #3DPrinting #GridFinity

Same assembly, now upside down. The rails are connected by thin beams, and the gridfinity insert rests on the beams. One beam is missing where the two halves of the insert are pinned together. At the left end of the beam, the post is sticking up in a contrasting color (orange vs black) with a wing to hold a window in place.

kbob,
@kbob@chaos.social avatar

@3dprinting The bottom of the slot between the rails is 0.2mm wider than the top, so the gridfinity tray snaps into place and isn't coming out. (I can push it out from the bottom.) I tried 0.8mm on the first iteration, but I couldn't force the tray in.

kbob,
@kbob@chaos.social avatar

@3dprinting The purple piece is the end cap for the LED channel. It press fits into place. The wires will feed into the channel from the other end. This will probably be one of the trickier bits to assemble when sliding this down onto all four legs at once.

The filament is Prusament Ultramarine Transparent PETG. The other colors are Prusament Prusa Orange and Prusament Matte Black. The ultramarine is outside the gamut of most LCD screens.

#BlackLackStackHack #Prusa3D #3DPrinting

kbob,
@kbob@chaos.social avatar
kbob,
@kbob@chaos.social avatar

@3dprinting Here's the other end of the LED channel. It's open on the bottom for wires. I can drill a hole through the table anywhere that is hidden by the square plate and doesn't interfere with the screw holes. I think I'm using JST SM connectors, so the hole needs to be that big.

This is by far the most complex mechanical assembly I've ever designed.

#BlackLackStackHack #Prusa3D #3DPrinting

The same pieces as before. The block has been pulled off and set on its side to expose its bottom. The LED holder is revealed to be part of a square base plate with posts for three wood screws and a bolt. The underside of the block is recessed to accomodate the posts.

kbob,
@kbob@chaos.social avatar

@3dprinting The hinges have bar magnets to hold them closed. That's from Prusa's design, but I moved them to give them about 60% more mechanical advantage and increase the closing force. They feel very satisfying to operate, but I won't know for sure until the doors are attached.

#BlackLackStackHack #Prusa3D #3DPrinting

kbob,
@kbob@chaos.social avatar

@3dprinting Color change! And now I can go to bed.

#BlackLackStackHack

kbob,
@kbob@chaos.social avatar

@3dprinting I suspect most of you, like me, get to see the insides of IKEA furniture far too rarely. So here's a LACK table undergoing surgery.

Now I'm trying to excavate out to the corner to find out how much wood is there for the legs. I want to run a cable in next to the leg and hide it inside...

#IkeaHacks

IKEA LACK table with rectangular hole. This photo shows the (badly lit) interior where I've removed some of the honeycomb.

kbob,
@kbob@chaos.social avatar

@3dprinting Calling it wood was far too generous. As I expected, there's a block of sawdust-glue porridge in the corner just slightly bigger than the leg. It's hard to measure in there, but it looks like it extends about 60mm from each table edge. When I drill the hole for the cable, I can get a better measurement.

#IkeaHacks

kbob,
@kbob@chaos.social avatar

@3dprinting Now that we know where the solid parts are inside the table, we see that most of the screws in Prusa's enclosure design are screwed into air. Hmmm...

(Source: https://blog.prusa3d.com/mmu2s-printer-enclosure_30215/ )

#BlackLackStackHack #Prusa3D #IkeaHacks

kbob,
@kbob@chaos.social avatar

@3dprinting I redrew the prop arm to move the bracket to the corner of the table. Numerous picky little changes later...

#BlackLackStackHack

kbob,
@kbob@chaos.social avatar

@3dprinting This joint locks two PETG pieces together far better than it has any right to. I had to force the pieces together with Knipexes.

I'm printing the prop arm (previous toot) in two interlocking pieces. Prusa's design used a very loose mortise and tenon with Superglue.

#Prusa3D #BlackLackStackHack

CAD animation shows two interlocking beams sliding together. When together, they are end to end. When apart, each beam has a head with two prongs that mate into slots in the other. The prongs and slots are angled so they get tighter as they meet.

kbob,
@kbob@chaos.social avatar

@3dprinting Here's the new prop arm and the tool that squeezed it together. The pieces aligned pretty straight but not perfect.

Note that the two halves of the arm were printed in different orientations. I had to print the left half with support.

#Prusa3D #3DPrinting #BlackLackStackHack

kbob,
@kbob@chaos.social avatar

@3dprinting I've solved the problem of mounting LEDs to the underside of the LACK table in my printer enclosure. I'm very happy with the result.

#3DPrinting #IkeaHacks #Prusa3D #BlackLackStackHack

kbob,
@kbob@chaos.social avatar
kbob,
@kbob@chaos.social avatar

@3dprinting I am still working on the printer enclosure when I'm not traveling. Today I made a test piece that slides along an IKEA LACK leg. I put steel dowel pins on two sides for a tight but low-friction fit. It works better than expected.

chrishuck,
@chrishuck@fosstodon.org avatar

@kbob This is a great idea!

kbob,
@kbob@chaos.social avatar

@chrishuck That's high praise coming from you.

chrishuck,
@chrishuck@fosstodon.org avatar

@kbob I think it’s a clever solution that is easy to print. Further proof that everyone has good ideas!

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